LP-Plug Mortar 100
Ultra Rapid-Setting Hydraulic Water-Plug Mortar
Initial Set: 60 - 90 Seconds |
Compressive Strength: ≥ 30 MPa (28 Days) |
Standards: EN 1504-3 / ASTM C928
LP-Plug Mortar 100 is a single-component, ultra rapid-setting, cementitious hydraulic compound specially formulated to instantly arrest active water gushes and high-pressure leaks in concrete, masonry, and underground structures. Blended with specialized fast-hydrating cements and expansive additives, it expands slightly during set to form a durable, permanent, high-strength watertight plug within minutes.
Key Performance Features
Ultra Fast Initial Setting
Sets rapidly in 60 to 90 seconds, stopping flowing water instantly under pressure without washing out.
Slight Expansion Mechanism
Controlled positive expansion seals micro-voids during hydration, ensuring a tight mechanical lock against severe hydrostatic pressure.
High Early Structural Strength
Rapid compressive strength gain (≥10MPa within 30 minutes) provides reliable structural resistance for immediate secondary overcoating.
Chlorine-Free & Non-Corrosive
Chloride-free formulation prevents internal corrosion of steel reinforcement inside reinforced concrete structures.
Technical Specifications
| Physical Property | Technical Value | Test Standard |
|---|---|---|
| Chemical Base | Special Hydraulic Cements & Additives | Internal Standard |
| Appearance | Grey Powder | Visual |
| Water Requirement | 20 – 22% (approx. 0.21L water per 1kg powder) | Internal Standard |
| Initial Setting Time | 60 – 90 Seconds (20°C) | ASTM C191 |
| Final Setting Time | 3 – 5 Minutes (20°C) | ASTM C191 |
| Compressive Strength (30 Mins) | ≥ 10.0 MPa | ASTM C109 |
| Compressive Strength (28 Days) | ≥ 30.0 MPa | ASTM C109 |
| Flexural Strength (28 Days) | ≥ 6.0 MPa | ASTM C348 |
| Chloride Content | ≤ 0.05% | EN 480-10 |
Applications & Substrates
Primary Applications
Active Water Leak Plugs in Basements & Underground Parking
Tunnels, Shafts & Culvert Pressurized Leak Sealing
Water Reservoirs, Tanks & Swimming Pool Patching
Pre-grouting Cavity Preparation & Pipe Penetration Sealing
Anchoring Bolts & Fixing Structural Dowels in Wet Conditions
Compatible Substrates
Reinforced Concrete |
Precast Concrete Blocks |
Masonry & Brickwork |
Natural Stone Structural Walls|
Application & Surface Prep Guide
Chaser Preparation
Cut or chisel out the leak area to a minimum depth and width of 20 mm, creating a "V" or inverted dovetail profile. Clean away all loose debris and dust.
Mixing Ratio & Hand Molding
Mix LP-Plug Mortar 100 with clean water (approx. 1 part water to 4 parts powder by volume). Mix quickly by gloved hand for 30–45 seconds until a stiff, putty-like ball is formed.
Plugging & Pressure Application
Shape the mixed mortar into a plug, press it firmly directly into the leaking hole or fissure, and maintain continuous heavy hand pressure for 60–90 seconds until the mortar sets hard.
Trimming & Surface Finishing
Trim off excess surface material using a trowel while still malleable. Once cured, overcoat with LP-Coat PU 1000, LP-Inject PU 800, or waterproofing slurry for complete secondary protection.
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